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In Brief: Best Belt Sander
- Makita 9903
- Makita 9403
- TACKLIFE Belt Sander 3×18-Inch
- Astro 3037
- WEN 6515T
- Hitachi SB8V2
- WEN 6502T
- WEN 6321
19 products considered. 300+ reviews analyzed, 31 research hours spent, 15+ info. sources referred
If you’re looking for a comprehensive overview of the best belt sanders on the market, look no further than this list. Not only does it have models with the highest rates of customer satisfaction and excellent build quality but it also gives you a wide range of types and features to choose from.
From 2-in-1 disc and belt sanders to belt and table sanders and even 18-inch long hand-held sanders for weld removal, this article covers them all.
So whether you’re unsure about the kind of model you need or are looking to expand your options, this article will help you with your selection.
Comparison Table: Top Belt Sanders
Check out the comparison between the top belt sanders in the market today –
|Product||Motor Amp||FPM (foot per minute)||Price|
|8.8 A||1440||Check Price|
|11 A||1640||Check Price|
TACKLIFE Belt Sander 3×18-Inch
|5 A||Not Listed||Check Price|
|Not Listed||Not Listed||Check Price|
|2.3 A||3160||Check Price|
|9 A||1475||Check Price|
|4.3 A||Not Listed||Check Price|
|7 A||820||Check Price|
8 Best Belt Sanders
Makita’s 3-inch by 21-inch belt sander is powered by a strong 8.8 Amp motor that gives the belt a variable speed between 690 and 1440 ft./min.
With the help of a speed control dial, you can expect a high degree of efficiency for a multitude of jobs and applications, such as sanding wood or metal and removing paint and rust.
Its high speed gives it a noise level of 84 dB, which, according to Makita, makes it one of the quietest sanders in its class.
The sander includes an auto-tracking belt system to track the belt without the need for any adjustments while the dust bag ensures that the work environment remains clean.
Other ease-of-use features on this model include the front grip design that makes it easier to operate as well as its design and build. The build enables it to sand while flush to a wall with the nose and side of the model.
The 16.4 ft. power cord is also meant to make it easier to move around and maneuver into tight spaces.
- Flush sanding design
- Auto-tracking belt
- Quieter than most other sanders
- Long cord for maneuverability
- Very powerful
- Easy to control
- High price
This is one of Makita’s quietest-in-class belt sanders, with a noise level of just 84 dB, despite its powerful 11 Amp motor.
This motor is capable of powering the 4-inch wide belt to a speed of 1640 ft./min for extremely efficient material removal and sanding.
It also features Makita’s innovative sander design that lets it sand flush to the wall with its nose and side.
Another convenient feature is its large front grip that is meant for operator comfort and less fatigue along with its cord location in the upper portion of the handle.
The dust bag can swivel a full 360 degrees for easier operation as well.
It is double insulated and features a labyrinth construction which seals and protects it motor and bearing from any debris that might be generated.
This contributes to giving you a long-lasting tool that you can trust to give you years of use.
You can watch it being tested out here:
- Very powerful and efficient
- Durable and sturdy labyrinth construction
- Dust catcher bag is quite efficient
- Lower noise than other belt sanders in its class
- Easy to guide and use with little need for external pressure
- A few users received defective belts
TACKLIFE Belt Sander 3×18-Inch
This is a two-in-one bench and belt sander that comes with 13 sanding belts: 7 80-grit belts and 6 120-grit belts.
The belts are made of aluminum oxide and give you great versatility and are easy to change out with the help of a metal clamping lever.
The sander is designed with two metal clamps so that you can turn it over and fix it onto a table so that it doubles as a bench sander.
With the help of a lock-on button, you can keep it fixed in place so that your hands are free for operation.
The power is provided by a 5-Amp motor for efficient material removal and the 6-speed dial lets you match the speed to the application. The speeds range from 0 to 560 RPM.
As for the dust collection system, it consists of a detachable, easily attachable and removable box as well as two vacuum adapters.
These are 32mm and 35mm in size for you to connect your vacuum and keep your work environment free of dust and debris.
You can watch a brief demonstration of this sander here:
- 2-in-1 design
- Quite powerful
- Dust box collects a lot of the dust
- Lightweight and easy to use
- Poor quality control: some users received models that broke or started smoking within a few minutes of use
- In the table mode the dust box is prone to falling off
This belt sander has a fairly unique design with a ½-inch wide built while being 18 inches in length, making it excellent for spot weld removal.
It comes with 3 sanding belts which are 40-grit, 60-grit, and 80-grit and can be used for other common jobs such as metal prep and cleaning up welds.
Changing the belts is also quite easy since it auto-latches the arm opens and auto-tensions when you press the lever release.
The speed is adjustable and can be controlled with a dial at the base of the handle that gives you fine-tuned speed control up to 16000 RPM.
The sander has a 360-degree adjustable arm that can be set at whichever angle you desire so that you get ideal access with a simple turn of a screw.
- Easy to use with variable speed control
- Easy to change the belts
- 360-degree adjustable arm
- Very efficient with weld removal
- Durable and sturdy
- No safety lock on the trigger
- Adjusting the tracking of the belt is quite hard
- Very loud
This 1-inch by 30-inch belt sander features a 2-in-1 one design that lets it double as a disc sander as well. It has a 5-inch sand disc that can be used for sanding, smoothing, and deburring edges and splinters.
Two separate dust ports are present on the sander for both the belt and the disc to keep dust and debris away.
Though this 2-in-1 design makes it highly versatile, it has a number of other features that let it work for a variety of jobs.
These include a bevelling work table for both the disc and the belt to support workpieces and give you an angled sanding capability. There’s even a miter gauge that increases your precision while using the disc.
It is powered by a 2.3 Amp motor that provides a 3160 FPM speed for the belt and a 3450 speed for the disc.
The overall design is highly compact, that makes it easy to transport and store, although it does have a very sturdy base that eliminates wobbling and vibrations.
- 2-in-1 disc and belt sander
- Miter gauge for disc
- Bevel tables and separate dust ports for both sanders
- The belt runs true and the sanding is quite accurate
- Very little vibration
- The adjustment and tightening knob for the belt is flimsy
- Complicated assembly with a lot of plastic bits
- Disc pad is glued to the machine, making it hard to replace
This is a 3-inch by 21-inch belt sander by Hitachi that is powered by a 9-Amp motor which, with the help of the variable speed dial, can deliver speeds between 820 and 1475 ft./min.
This lets you easily adjust the speed to a wide variety of applications, which are supported by the wear-resistant V-belt that doubles the life of your sander.
The design incorporates a tracking window designed to improve visibility of both the sanding surface and belt during use.
While in use, it also has a dust collection bag mounted on the left that reduces dust near your work area and makes corner sanding easier due to its placement.
For your comfort, the sander is designed with a soft elastomer grip surface that makes it easy to hold and has several auxiliary handles so that you can find an ergonomic grip position.
It also has a trigger lock so that you don’t have to press down on the trigger for extended periods.
This is the model’s product video:
- Good dust collection
- Multiple ergonomic grip positions
- Can withstand heavy-duty work
- High sanding speeds make it quite versatile
- There are complaints about the belt’s tracking
- People have experienced longevity issues with this model
- Tends to build up static electricity which can lead to minor shocks when gripped
This unique model by WEN is not a regular belt sander: it’s a two-in-one sanding machine that has a 4-inch by 36-inch belt and a 6-inch disc.
The belt is capable of tilting from 0 to 90 degrees to work on a variety of surfaces and is powered by a 4.3 Amp motor that gives a maximum speed of 3600 RPM to the disc.
The belt is easy to change so that you can swap between whatever sandpaper grit you need. As for the disc, it comes with its own cast-iron work table and has a miter gauge for angled sanding and a stop bar for your safety.
The entire model rests on a very heavy cast-iron base that also absorbs any vibrations for stability and comfort.
There is also a 2.25-inch dust port present that can be connected to a dust extractor to keep sawdust and debris away from your workpiece.
A user-uploaded test video for this model can be watched here:
- Two-in-one disc and belt sander
- Very stable and hefty construction
- Minimal vibrations
- The belt can be tilted and the disc has a miter gauge for angled sanding
- Some of its parts are low-quality and prone to breaking
- Motor failure is a common complaint
- Included belt and disc are not high quality
Weighing just 6 lbs., this highly compact belt sander by WEN is built with operator comfort and ease of use in mind. It has a lock-in safety feature that is useful for extensive sanding without having to constantly press the trigger.
Apart from fatigue-reducing features, it also has a convenient belt-release lever to make sandpaper changes much easier and an adjustment knob for belt alignment.
The belt is 3 inches by 21 inches and is powered by a 7-Amp motor that spins the belt at a speed of 820 ft./min.
It is highly efficient at material removal and has a front roller design that extends beyond the top edge of the model’s housing. This lets you sand in tight corners and hard to reach areas with ease.
It comes with a detachable dust bag that catches any generated dust and minimizes your cleanup work.
- Lightweight and easy to handle
- Front roller design lets you sand in tight corners
- The belt is easy to change and align
- Quite efficient and strong
- Users experienced longevity issues with this model
- Belt tracking can be an issue
- Dust collection system is prone to clogging
A belt sander is an important tool in many people’s tool belts. This relatively simple tool is one that any kind of DIYer or professional woodworker should have.
A good belt sander can make your life a lot easier by allowing a compact, portable solution for smaller jobs.
Whether you are a carpenter, a construction worker, or someone doing at-home projects, you can use something that will make your sanding process fast and painless.
This article will take a look at the best options for belt sanders and show you the different specifications and features that make each one great.
Buying Guide for Best Belt Sander
In this section, we will define what a belt sander is, what the benefits of using one, and the specifications that you should look at when getting ready to make your purchase. We will discuss what kind of buyer you are, which will help you determine which belt sander is made for you and your woodworking needs.
What is a Belt Sander?
A belt sander is, basically, sandpaper that is put on a loop with an electric motor that keeps the paper moving and continually sanding the wood.
This is great for projects like sanding large, flat surfaces like a door or table, or for fixing small nicks and grooves in a piece of outdoor wood furniture.
Unlike other sanding options, a belt sander is portable, easy to use, and lightweight in comparison to the large floor sanders. And with large projects, it would be unimaginable to sand by hand.
Why a Belt Sander?
A belt sander is great for those who need a powerful, portable option. This can be great for those using it for multiple projects around their house, or for professionals who may need to visit multiple worksites in a day. The compact, portable build makes it easy to transport.
What kind of Buyer are you?
Knowing what kind of buyer you are is essential to finding a belt sander that works best for you. You may not need something bigger and bulkier that will work for huge projects when you often use it for small fixes, and you may need one with lots of add-on features if you are a professional that needs to be ready for any job.
Knowing this ahead of time will save you a headache later on.
I’m a Professional Carpenter or Independent Contractor…
If your needs have to fit a variety of professional jobs then you will want to look for one that is heavy-duty and will last through consistent use.
A more expensive, but more powerful and durable option will last you longer and keep your sander working at optimum performance.
I’m a DIYer or a Hobbyist…
If you don’t need the most powerful sander out there for some smaller projects that you are working on, then you will want something lightweight and easy to use.
You don’t need a heavier, highly-durable sander that comes with a hefty price tag if you aren’t going to put it to constant use. So, you will want to look for a smaller, lightweight option.
You should wear protective eyeglasses, or a face shield, and always make sure that the sander is off before connecting a power supply, changing a sanding belt, making any adjustments, or emptying the dust collector. You should also inspect the sander before use.
Yes, a belt sander can make doing this job fast and easy. You will want a handheld one that is easy to maneuver, but it can be a great option for leveling and preparing for finer sand.
Not necessarily. If you are doing a small finishing job, then you won’t need anything too big because there won’t be much dust. However, if you are doing a large job with a high amount of sanding work, then having a larger bag will allow you to work longer without emptying the dust bag.
While these are relatively safe tools, you always need to take precautions, and it is not recommended to use a belt sander on metal. Although you can sand down metal, it is better to do so by hand because an electric sander can cause sparks when against the metal and cause a fire. If a spark meets with the dust bag, there could potentially dangerous consequences.
With this information, we hope that this have given you some great options to choose from. In order to find which one is best for you, you have to know what you need.
This guide gives you the best options to start with so you can be sure that anyone you choose will give you the best value and the best belt sander for your needs.
Here is the list of our top picks again for you. Check out the specs, customer reviews, price and offers on Amazon –
- Makita 9903
- Makita 9403
- TACKLIFE Belt Sander 3×18-Inch
- Astro 3037
- WEN 6515T
- Hitachi SB8V2
- WEN 6502T
- WEN 6321
Last update on 2021-03-08 / Affiliate links / Images from Amazon Product Advertising API